Machine Utilization Tracking Software
Monitor machine activity and OEE in real time. Identify idle assets and maximize factory efficiency with a centralized monitoring system.
Common Machine Productivity Gaps
Manual machine logs often hide the true cause of equipment idleness and efficiency loss:
Unrecorded Micro-Stops
Small interruptions that cumulatively lead to hours of lost production.
Inaccurate OEE Data
Subjective operator logs result in unreliable efficiency benchmarks.
High Setup Times
Undetected delays in changeovers and machine initialization.
Reactive Maintenance
Lack of health monitoring leads to unexpected breakdowns.
Automated OEE Capture Logic
The OEE Capture logic uses non-invasive IoT sensors or direct PLC integration to track machine cycles at the source. This ensures that every micro-stop, changeover, and maintenance event is logged with zero manual intervention, providing the world's most accurate productivity benchmarks.
AUTOMATED KPI CALCULATION
Sensor Connectivity
Connect machinery through PLC integration or non-invasive IoT sensors.
Direct Pulse Hub
Capture machine cycles, downtime reasons, and speeds in real-time.
Analytics Engine
Automatically calculate Availability, Performance, and Quality KPIs.
Core Utilization Capabilities
Live Machine Monitoring
Visual status of every machine in the factory on a single screen.
Downtime Reason Logs
Categorize stoppages into maintenance, setup, or material shortages.
Automated OEE Calc
Zero-error calculation of world-class OEE standards.
Machine Health Alerts
Instant notifications for threshold violations or anomalies.
Cycle Time Analysis
Benchmark actual cycle times against theoretical standards.
Production Count Sync
Directly sync machine counts with inventory and work orders.
Equipment Excellence Wins
Lower Downtime
Identify and eliminate root causes of frequent stoppages.
Improved Asset Life
Predictive monitoring prevents catastrophic machine failure.
Higher ROA
Get more out of your existing investments before buying new gear.
Stable Lead Times
Predictable machine output leads to better order planning.
Real-time Machine Monitoring Grid
Optimizing Global Operations
Textile Mills
Automotive Workshops
CNC Processing
Plastic Molding
Food Processing
Assembly Lines
Unified Industrial Integration
Machine utilization data is the foundation of the entire Micraft MES analytical stack.
Hardware Agnostic
Connect any machine, regardless of age or brand.
Mobile Optimized
View OEE and machine health from anywhere on your phone.
Continuous Evolution
Benefit from regular updates based on industrial standards.
