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Intelligence That Anticipates. Automation That Learns.

From Automated to Autonomous: AI-Driven Manufacturing

Micraft MES is more than a manufacturing execution system—it’s a smart manufacturing brain. With integrated AI and machine learning at its core, our platform empowers your factory to not only monitor and respond—but to anticipate, adapt, and optimize in real time. From predictive maintenance to generative AI-based process optimization, our AI-powered capabilities help manufacturers reduce downtime, eliminate waste, increase throughput, and make faster, smarter decisions with confidence.

About

Key Capabilities

Core Strengths That Power Innovation

Predictive Maintenance

Our algorithms analyze real-time machine signals, torque data, vibration, thermal trends, and historical events to forecast potential failures before they occur.

Machine Health Status
Optimal - Next maintenance in 45 days
Key Benefits:
  • Reduce unplanned downtime by up to 40%
  • Extend asset life
  • Schedule maintenance based on machine health, not fixed intervals

Predictive Quality Analytics

By correlating sensor data, process parameters, and operator behaviors, our AI models predict quality issues before they manifest on the line.

Key Benefits:
  • Minimize scrap and rework by 30%+
  • Detect patterns that lead to recurring defects
  • Improve first-pass yield rates
Use Cases:
Thermal thresholds causing microcracks Torque variance impacting joint integrity Pattern deviation triggers auto-quality.

AI-Driven Dynamic Scheduling

Our AI engine continuously re-optimizes production schedules in real-time based on shop floor events—machine breakdowns, material delays, rush orders.

Live Production Schedule
Line A - Production
25%
Line B - Maintenance
20%
Line C - Rush Order
35%
Auto-adjusted for high-priority order
Key Benefits:
  • Improve on-time delivery performance
  • Minimize changeovers and bottlenecks
  • Increase utilization across shifts and lines

AI-Powered Machine Vision

Leverage advanced computer vision models trained on product images and defect patterns to automate visual inspections at high speed and precision.

Key Benefits:
  • Eliminate manual inspection errors
  • 24/7 defect detection at micron-level resolution
  • Integrates with Axis IP Cameras and Goepel testers
Use Cases:
Surface crack detection Component presence verification Labeling or barcode verification
Architecture

AI Deployment Architecture

Industrial AI Deployment

Our flexible, industrial-grade AI deployment ensures fast, adaptive, and resilient performance tailored to real-world manufacturing constraints:

Edge Deployment: AI models run directly on local servers for low latency, offline-capable predictions.
Cloud Training: Periodic retraining of models using aggregated data.
Feedback Loop: Closed-loop learning from each outcome to improve model accuracy.

“Industrial AI designed for real-world constraints—fast, adaptive, and resilient.”

Base Layer
AI in Manufacturing
Smart Factory

Why
AI Matters

Transforming Manufacturing

Why AI Matters in Manufacturing

AI-powered MES brings intelligence to every layer of manufacturing—from prediction to optimization.

Manufacturing Challenge AI-Powered MES Advantage
Unplanned Downtime Predict failures before they disrupt production
Quality Drift or Defects Detect and prevent defects in real-time
Static Production Schedules Adapt to real-time events with dynamic scheduling
Human-Dependent Inspection Ensure consistency with vision-powered automation
Process Optimization Complexity Let generative AI simulate best-case parameters
Factory Transformation
Our Customers

Trusted by Industry Leaders